DJA has partnered with world leading engineering companies and representing their leading technologies for building various automotive products.  Automobile industry leaders choose electrocoating because of its versatility and durability. Immersion ensures 100 percent coverage of complex parts, as well as uniform thick-ness with no runs or sags and ensures superior corrosion protection.

Electrocoating

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E-Coating

Is an immersion painting process in which charged paint particles are attracted to an oppositely charged metallic surface. As the paint is deposited, it forms a coating, which insulates the metal from the surrounding charged solution. The e-coat process continues until the coating reaches the desired thickness.

E-Coat facts:

• Versatility and durability
• Immersion ensures 100 percent coverage of complex parts
• Uniform thickness
• No runs or sags
• Superior corrosion protection
• Controlled application nearly eliminates manual touch ups

Cost effectiveness:

Our E-coating systems are equipped with an array of energy conserving features. They are designed to enhance paint circulation without clumping, settling or foaming. The systems allow users to maximize through-put while still achieving an even coat. Factory engineers of your choice evaluate your system and standardize components, reducing spare parts requirements and streamlining upkeep.

E-coat systems:

• Automated Loading & Unloading System

• Pretreatment Processes per Customized Requirements

• Custom E-Coat

• Custom Designed Furnace

• Monorail Conveying System

• Power And Free Conveying System

• Floor Conveying System

• Index Conveying System

• Combinations of Above

• Sophisticated Waste Water Treatment per State & City Requirements

• Custom Designed Exhaust & RTO

• Custom Designed Air Circulations and Supply Systems

• All Other General Contractor Work Including Electrics & Plumbing Work

Practical applications:

Due to its ability to coat complex parts, electrocoating is used as a way to coat a variety of products like car bodies, car frames, chassis, various automotive parts and any metallic parts you would like to protect from corrosions. High density racking and sophisticated material handling for small to very large part packages sets the E-coat systems apart from our competitors.

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Turn Key Solutions Including Full Design Work From Scratch:

DJA’s E-coating systems are equipped with an array of energy conserving features. They are designed to enhance paint circulation without settling or foaming. The systems allow users to maximize through-put while still achieving an even coat. Our choice of factory engineers evaluate your system and standardize components, reducing spare parts requirements and streamlining upkeep.

 

 

• Automatic transferring systems from loading/unloading stations

• Various custom designed automated material handling system

• Multi-stage phosphate or conversion coating pretreatment system

• Immersion anodic or cathodic E-coat paint application with ultrafiltration,

temperature control and rectifier

• Automatic paint feed based on square feet of surface processed

• Multi-stage recirculated immersion post rinse

• Glass-enclosed pretreatment, E-coat and post rinse section provides

improved safety and better plant environment

• Bottom entry/exit dehydration/cure oven is mounted above the tank

section

• Forced-air cooling tunnel

• Integrated utility area for hydraulic unit

• PLC controlled with color HMI touch screen.

Available support equipment can include:

• Reverse osmosis water generation unit
• Automatic chemical feed for the pre-treatment section
• Process data management system

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