DJA has partnered with THERMA-TRON-X, INC, (TTX) as a Sales Representative for their Automotive products.  DJA will be actively marketing and representing TTX. Automobile industry leaders choose electrocoating because of its versatility and durability. Immersion ensures 100 percent coverage of complex parts, as well as uniform thick-ness with no runs or sags. This in turn ensures superior corrosion protection. Approximately 98 percent of automobiles produced worldwide are primed with electrocoat and there are thousands of electrocoat tanks installed around the world.

TTX Electrocoating

In process E-coating
TTX E-Coating

Is an immersion painting process in which charged paint particles are attracted to an oppositely charged metallic surface. As the paint is deposited, it forms a coating, which insulates the metal from the surrounding charged solution. The e-coat process continues until the coating reaches the desired thickness.

TTX E-Coat facts:

• Versatility and durability
• Immersion ensures 100 percent coverage of complex parts
• Uniform thickness
• No runs or sags
• Superior corrosion protection
• Controlled application nearly eliminates manual touch ups

Cost effectiveness:

The TTX E-coating systems are equipped with an array of energy conserving features. They are designed to enhance paint circulation without clumping, settling or foaming. The systems allow users to maximize through-put while still achieving an even coat. Factory engineers evaluate your system and standardize components, reducing spare parts requirements and streamlining upkeep.

TTX E-coat systems:

• SlideRail Square Transfer®
• Econ-E-Coat
• Custom E-Coat Solutions
• Monorail
• Programmable Hoist
• Power And Free Conveyor
• All Other Conveyor
• Custom Combinations

Practical applications:

Due to its ability to coat complex parts, electrocoating is used as a way to coat a variety of products like transformers, metal office furniture, fixtures, screws, automotive parts and marine components. High density racking and sophisticated material handling for small to very large part packages sets the E-coat systems apart from its competitors.

immersion process
immersion process in SST
Conveyor e-coating
TTX Econ-E-coat systems:

Introduced in 1990, this system offers high density throughput and has similar features to the SlideRail Square Transfer® system, but in a smaller work envelope. Specifically designed to be portable, the modular unit can be relocated easily. The Econ-E-Coat system provides the same high quality and durability as the SST®, with many having accumulated more than 100,000 hours of operation.

 

Benefits:

Not only does the Econ-E-Coat fit into a small space, its compact shipping size makes it easy to relocate. The Econ-E-Coat system comes complete with all the necessary components and is easy to install. In addition, design flexibility allows the manufacturer to modify the Econ-E-Coat to suit the customers exact process requirements.

Cost effectiveness:

The TTX E-coating systems are equipped with an array of energy conserving features. They are designed to enhance paint circulation without clumping, settling or foaming. The systems allow users to maximize through-put while still achieving an even coat. Factory engineers evaluate your system and standardize components, reducing spare parts requirements and streamlining upkeep.

 

 

TTX E-Con Features and Specifications:

• Shipping size: semi-trailer/ocean container
• Indexing monorail carousel load/unload conveyor loop
• Automatic transfer from load/unload stations
• Automated SST® material handling system
• Coating capacity: 50-150 square feet per load, up to 3,000 square feet
per hour, 6 million square feet per year per shift
• Multi-stage phosphate or conversion coating pretreatment system
• Immersion anodic or cathodic E-coat paint application with ultrafiltration,
temperature control and rectifier
• Automatic paint feed based on square feet of surface processed
• 3 stage recirculated immersion post rinse
• Glass-enclosed pretreatment, E-coat and post rinse section provides
improved safety and better plant environment
• Bottom entry/exit dehydration/cure oven is mounted above the tank
section
• Forced-air cooling tunnel
• Integrated utility area for hydraulic unit
• PLC controlled with color HMI touch screen.

Available support equipment can include:

• TTX Batch or continuous flow wastewater treatment system
• TTX Reverse osmosis water generation unit
• TTX Automatic chemical feed for the pre-treatment section
• TTX Process data management system

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